I need to replace the fuel pump. Is there an easy way to do this on my Astro van ?
Sure. Pay someone else to do it would be the easiest way. There are some that will cut a hole in the floor, but I do not recommend it.
To do it yourself you will need to drop the gas tank. This will allow access to the fuel pump module located in the top of the gas tank.
Fuel Pump Replacement
Astro & Safari
- Release fuel system pressure.
- Empty fuel tank into a suitable safety container, then support tank with suitable lowering equipment.
- Disconnect fuel tank attaching straps.
- Lower tank slightly, then disconnect all electrical connectors, ground strap and hoses from fuel tank.
- Lower fuel tank from vehicle.
- Remove sender unit and pump assembly by turning lock ring counterclockwise using cam lock removal tool No. J-36608 and J-24187, or equivalent.
- Lift sender/pump unit from tank, then remove pump from sending unit, using caution not to damage the rubber insulator or the strainer.
- Reverse procedure to install.